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    [讨论]公差分析结果的疑问 [复制链接]

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    离线sansummer
     
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    只看楼主 倒序阅读 楼主  发表于: 2011-06-21
    我现在在初学zemax的公差分析,找了一个双胶合透镜 mj&57D\fq  
    `Out(Hn  
    T f4tj!t-  
    >(r{7Qg  
    然后添加了默认公差分析,基本没变 JTU#vq:TY  
    *T`-|H*6@  
    ehNzDr\s  
    7y^%7U \  
    然后运行分析的结果如下: 2f>PO +4S{  
    HOoPrB m  
    Analysis of Tolerances g7\,{Bw#E  
    o:S0*  
    File : E:\光学设计资料\zemax练习\f500.ZMX m8R9{LC  
    Title: 7F^#o-@=J  
    Date : TUE JUN 21 2011 t?c}L7ht  
    ;G |i^  
    Units are Millimeters. 0NDftcB]  
    All changes are computed using linear differences. oF]cTAqhC.  
    80b;I|-T,  
    Paraxial Focus compensation only. O.G'?m<: #  
    g.py+ ZFJ  
    WARNING: Solves should be removed prior to tolerancing. 5xCT~y/a  
    V7d) S&*V  
    Mnemonics: fq )vK  
    TFRN: Tolerance on curvature in fringes. h4|i%,f  
    TTHI: Tolerance on thickness. dCyqvg6u  
    TSDX: Tolerance on surface decentering in x. #LlUxHv #  
    TSDY: Tolerance on surface decentering in y. M`YWn ;  
    TSTX: Tolerance on surface tilt in x (degrees). bmgncwlz  
    TSTY: Tolerance on surface tilt in y (degrees). vhbDb)J  
    TIRR: Tolerance on irregularity (fringes). te|? )j  
    TIND: Tolerance on Nd index of refraction. S$TmZk=  
    TEDX: Tolerance on element decentering in x. G!w"{Bk?9  
    TEDY: Tolerance on element decentering in y. in+}/mwfC  
    TETX: Tolerance on element tilt in x (degrees). 5|3e&  
    TETY: Tolerance on element tilt in y (degrees). qgIb/6;xQ  
    F{06 _T  
    WARNING: RAY AIMING IS OFF. Very loose tolerances may not be computed accurately. Snp|!e  
    KmG  
    WARNING: Boundary constraints on compensators will be ignored. k.<]4iS  
    r{\1wt  
    Criterion           : Geometric MTF average S&T at 30.0000 cycles per mm o[oM8o<  
    Mode                : Sensitivities U,#yqER'r  
    Sampling            : 2 j /=i Mq  
    Nominal Criterion   : 0.54403234 dr)YzOvba  
    Test Wavelength     : 0.6328 T|J9cgtS  
    *B`Zq)  
    $mf u:tbP  
    Fields: XY Symmetric Angle in degrees OsBo+fwT  
    #      X-Field      Y-Field       Weight    VDX    VDY    VCX    VCY Jk@]tAwoM  
    1   0.000E+000   0.000E+000   1.000E+000  0.000  0.000  0.000  0.000 [Wd-Zn%  
    ;!:U((wv  
    Sensitivity Analysis: fjvN$NgVs  
    valtev0<  
                     |----------------- Minimum ----------------| |----------------- Maximum ----------------| JB!:JML  
    Type                      Value      Criterion        Change          Value      Criterion        Change `E+Jnu,jC  
    Fringe tolerance on surface 1 =q N2Xg/  
    TFRN   1            -1.00000000     0.54257256    -0.00145977     1.00000000     0.54548607     0.00145374 zp\8_U @  
    Change in Focus                :      -0.000000                            0.000000 S$KFf=0  
    Fringe tolerance on surface 2 P96pm6H_;  
    TFRN   2            -1.00000000     0.54177471    -0.00225762     1.00000000     0.54627463     0.00224230 5T sUQc  
    Change in Focus                :       0.000000                            0.000000 ]7-&V-Ct*  
    Fringe tolerance on surface 3 u]}s)SmDk  
    TFRN   3            -1.00000000     0.54779866     0.00376632     1.00000000     0.54022572    -0.00380662 oFOnjK"|F  
    Change in Focus                :      -0.000000                            0.000000 mF` B#  
    Thickness tolerance on surface 1 (c0A.L)  
    TTHI   1   3        -0.20000000     0.54321462    -0.00081772     0.20000000     0.54484759     0.00081525 W3`>8v1?o  
    Change in Focus                :       0.000000                            0.000000 f{SB1M   
    Thickness tolerance on surface 2 *JggU  
    TTHI   2   3        -0.20000000     0.54478712     0.00075478     0.20000000     0.54327558    -0.00075675 wFG3KzEq ~  
    Change in Focus                :       0.000000                           -0.000000 {U&.D [{&  
    Decenter X tolerance on surfaces 1 through 3 LYlDc;<A  
    TEDX   1   3        -0.20000000     0.54401464   -1.7700E-005     0.20000000     0.54401464   -1.7700E-005 o7IxJCL=Q  
    Change in Focus                :       0.000000                            0.000000 * #TUGfwy  
    Decenter Y tolerance on surfaces 1 through 3 \*=7#Vd  
    TEDY   1   3        -0.20000000     0.54401464   -1.7700E-005     0.20000000     0.54401464   -1.7700E-005 ge]STSM0n7  
    Change in Focus                :       0.000000                            0.000000 ECv)v  
    Tilt X tolerance on surfaces 1 through 3 (degrees) f~ }H  
    TETX   1   3        -0.20000000     0.54897548     0.00494314     0.20000000     0.54897548     0.00494314 ySI~{YVM  
    Change in Focus                :       0.000000                            0.000000 >0Q|nCx  
    Tilt Y tolerance on surfaces 1 through 3 (degrees) ^CwR!I.D}4  
    TETY   1   3        -0.20000000     0.54897548     0.00494314     0.20000000     0.54897548     0.00494314 %Uz(Vd#K  
    Change in Focus                :       0.000000                            0.000000 R|i/lEq  
    Decenter X tolerance on surface 1 apE   
    TSDX   1            -0.20000000     0.53999563    -0.00403671     0.20000000     0.53999563    -0.00403671 GhPK-+"X  
    Change in Focus                :       0.000000                            0.000000 o|jIM9/  
    Decenter Y tolerance on surface 1 B"%{i-v>**  
    TSDY   1            -0.20000000     0.53999563    -0.00403671     0.20000000     0.53999563    -0.00403671 c-.t>r &  
    Change in Focus                :       0.000000                            0.000000 Y@PI {;!  
    Tilt X tolerance on surface (degrees) 1 2NB L}x  
    TSTX   1            -0.20000000     0.42678383    -0.11724851     0.20000000     0.42678383    -0.11724851 q^6+!&"  
    Change in Focus                :       0.000000                            0.000000 V!)O6?l  
    Tilt Y tolerance on surface (degrees) 1 \QmCeB  
    TSTY   1            -0.20000000     0.42678383    -0.11724851     0.20000000     0.42678383    -0.11724851 \U@rg4  
    Change in Focus                :       0.000000                            0.000000 fS^!ZPe1  
    Decenter X tolerance on surface 2 Nj(" |`9"  
    TSDX   2            -0.20000000     0.51705427    -0.02697807     0.20000000     0.51705427    -0.02697807 IIq1\khh  
    Change in Focus                :       0.000000                            0.000000 Ivb 4P`{  
    Decenter Y tolerance on surface 2 eb*#'\~'  
    TSDY   2            -0.20000000     0.51705427    -0.02697807     0.20000000     0.51705427    -0.02697807 =y=cW1TG  
    Change in Focus                :       0.000000                            0.000000 P./VmY'  
    Tilt X tolerance on surface (degrees) 2 !UFfsNiXZ  
    TSTX   2            -0.20000000     0.35349910    -0.19053324     0.20000000     0.35349910    -0.19053324 z0/} !  
    Change in Focus                :       0.000000                            0.000000 9cJH"  
    Tilt Y tolerance on surface (degrees) 2 5xii(\lC  
    TSTY   2            -0.20000000     0.35349910    -0.19053324     0.20000000     0.35349910    -0.19053324 u,3#M ~  
    Change in Focus                :       0.000000                            0.000000 .!JVr"8  
    Decenter X tolerance on surface 3 PfkrOsV/m  
    TSDX   3            -0.20000000     0.53419039    -0.00984195     0.20000000     0.53419039    -0.00984195 $0arz{Oh  
    Change in Focus                :       0.000000                            0.000000 (%`Q hH  
    Decenter Y tolerance on surface 3 2B,] -Mu)  
    TSDY   3            -0.20000000     0.53419039    -0.00984195     0.20000000     0.53419039    -0.00984195 z $MV%F  
    Change in Focus                :       0.000000                            0.000000 VN%INUi@  
    Tilt X tolerance on surface (degrees) 3 xU%w=0z <  
    TSTX   3            -0.20000000     0.42861670    -0.11541563     0.20000000     0.42861670    -0.11541563 s|D>-  
    Change in Focus                :       0.000000                            0.000000 Z}-Vf$O~  
    Tilt Y tolerance on surface (degrees) 3 iDf,e Kk$'  
    TSTY   3            -0.20000000     0.42861670    -0.11541563     0.20000000     0.42861670    -0.11541563 wY"Q o7  
    Change in Focus                :       0.000000                            0.000000 KoS*0U<g6  
    Irregularity of surface 1 in fringes 5O`dO9g}$  
    TIRR   1            -0.20000000     0.50973587    -0.03429647     0.20000000     0.57333868     0.02930634 %$TGzK1  
    Change in Focus                :       0.000000                            0.000000 %Ts PyiYl  
    Irregularity of surface 2 in fringes &d'Awvy0  
    TIRR   2            -0.20000000     0.53400904    -0.01002330     0.20000000     0.55360281     0.00957047 C)cwAU|h#  
    Change in Focus                :       0.000000                            0.000000 <x!GE>sf+  
    Irregularity of surface 3 in fringes q{ O% |  
    TIRR   3            -0.20000000     0.58078982     0.03675748     0.20000000     0.49904394    -0.04498840 }MlwC;ot  
    Change in Focus                :       0.000000                            0.000000 ]D,MiDph  
    Index tolerance on surface 1 h&kZjQ&  
    TIND   1            -0.00100000     0.52606778    -0.01796456     0.00100000     0.56121811     0.01718578 B<-kzt  
    Change in Focus                :       0.000000                            0.000000 A4ISNM7R[  
    Index tolerance on surface 2 =~+DUMBT  
    TIND   2            -0.00100000     0.55639086     0.01235852     0.00100000     0.53126361    -0.01276872 6)BR+U  
    Change in Focus                :       0.000000                           -0.000000 M?;y\vS?.  
    VM0j`bs'K*  
    Worst offenders: \cCV6A[  
    Type                      Value      Criterion        Change mg, j:,  
    TSTY   2            -0.20000000     0.35349910    -0.19053324 c5mZG7-  
    TSTY   2             0.20000000     0.35349910    -0.19053324 xzx$TUL  
    TSTX   2            -0.20000000     0.35349910    -0.19053324 w;l<[q?_  
    TSTX   2             0.20000000     0.35349910    -0.19053324 C{d7J'Avk  
    TSTY   1            -0.20000000     0.42678383    -0.11724851 I<A6Z&*un  
    TSTY   1             0.20000000     0.42678383    -0.11724851 JCW\ *R  
    TSTX   1            -0.20000000     0.42678383    -0.11724851 |`jjHuQ;  
    TSTX   1             0.20000000     0.42678383    -0.11724851 2./ 3 \n2  
    TSTY   3            -0.20000000     0.42861670    -0.11541563 oP4GEr  
    TSTY   3             0.20000000     0.42861670    -0.11541563 Y \:0Ev  
    )Jv[xY~  
    Estimated Performance Changes based upon Root-Sum-Square method: t>H`X~SR?  
    Nominal MTF                 :     0.54403234 @'=Uq  
    Estimated change            :    -0.36299231 B7"PIkk;  
    Estimated MTF               :     0.18104003 bz | D-.  
    IVW1]y  
    Compensator Statistics: x\Y $+A,P  
    Change in back focus: Dnc<sd;  
    Minimum            :        -0.000000 _$>pw<  
    Maximum            :         0.000000 kEd@oC  
    Mean               :        -0.000000 \Y}3cE  
    Standard Deviation :         0.000000 _wdG|{px  
    l|hUw  
    Monte Carlo Analysis: U!m @DJj  
    Number of trials: 20 F9*g=  
    3T&6opaF  
    Initial Statistics: Normal Distribution Xo*DvD  
    <?D\+khlq  
      Trial       Criterion        Change [ib P%xb  
          1     0.42804416    -0.11598818 %4W$Lq}  
    Change in Focus                :      -0.400171 CwX Z  
          2     0.54384387    -0.00018847 zuJtpMn  
    Change in Focus                :       1.018470 !*`-iQo&  
          3     0.44510003    -0.09893230 b<]n%Q'n  
    Change in Focus                :      -0.601922 LjU'z#  
          4     0.18154684    -0.36248550 Q#IG;  
    Change in Focus                :       0.920681 WF\)fc#;_o  
          5     0.28665820    -0.25737414 ?i`l[+G  
    Change in Focus                :       1.253875 #M!!CX*k  
          6     0.21263372    -0.33139862 W Yc7aciJ  
    Change in Focus                :      -0.903878 %e@HZ"V  
          7     0.40051424    -0.14351809 Y-0?a?q2Fr  
    Change in Focus                :      -1.354815 "U \JV)N  
          8     0.48754161    -0.05649072 ,<:!NF9  
    Change in Focus                :       0.215922 K6olYG>  
          9     0.40357468    -0.14045766 0KD]j8^  
    Change in Focus                :       0.281783 )yo a  
         10     0.26315315    -0.28087919 SIKOFs  
    Change in Focus                :      -1.048393 .] `f,^v<c  
         11     0.26120585    -0.28282649 rS1fK1dy s  
    Change in Focus                :       1.017611 *:O.97q@h  
         12     0.24033815    -0.30369419 J6<rX[ yZe  
    Change in Focus                :      -0.109292 Z;h<6[(  
         13     0.37164046    -0.17239188 S(mF%WJ  
    Change in Focus                :      -0.692430 `EtS!zD~b  
         14     0.48597489    -0.05805744 @zgdq  
    Change in Focus                :      -0.662040 V i&*&"q  
         15     0.21462327    -0.32940907 .I@CS>j  
    Change in Focus                :       1.611296 =~I-]4  
         16     0.43378226    -0.11025008 ?<* -j4v  
    Change in Focus                :      -0.640081 M3~K,$@  
         17     0.39321881    -0.15081353 n$[f94d=  
    Change in Focus                :       0.914906 N4*G{g  
         18     0.20692530    -0.33710703 >O5m5@GK3a  
    Change in Focus                :       0.801607 jLJ1u/l>;  
         19     0.51374068    -0.03029165 }$\M{# C~  
    Change in Focus                :       0.947293 vS;1/->WD  
         20     0.38013374    -0.16389860 r &Ca" dI  
    Change in Focus                :       0.667010 .Gcy> Av  
    pZyQY+O  
    Number of traceable Monte Carlo files generated: 20 eyp,y2Tz  
    oy<WUb9W  
    Nominal     0.54403234 KFZm`,+69  
    Best        0.54384387    Trial     2 BA=,7y&;j  
    Worst       0.18154684    Trial     4 6'W[{gzl  
    Mean        0.35770970 zS< jd~  
    Std Dev     0.11156454 8UkKU_Uso  
    {NJfNu  
    l6kmS  
    Compensator Statistics: [Ei1~n)o  
    Change in back focus: VB<Jf'NU  
    Minimum            :        -1.354815 "G:<7oTa  
    Maximum            :         1.611296 V]S1X^  
    Mean               :         0.161872 1T)Zh+?)}  
    Standard Deviation :         0.869664 VzJ5.mRQ  
    oQ=>'w  
    90% >       0.20977951               -{ u*qtp  
    80% >       0.22748071               ""svDfy$  
    50% >       0.38667627               gGMWr.! 8  
    20% >       0.46553746               Rte+(- iL  
    10% >       0.50064115                $0^P0RAH  
    @u._"/K  
    End of Run. D=TL>T.b f  
    8^B;1`#  
    这就有了些疑问,为什么我选择的补偿器是近轴焦点,而分析结果近轴焦点都不变化??应该是变得。另外最后的蒙特卡洛分析,只有10%的大于0.5(我用的是MTF作为评价方式),可是我设计的MTF如图 MCh#="L2  
    .qob_dRA  
    !6}O.Nu  
    是大于0.6左右的,难道我按照这个默认的公差来加工的话,只有10%的才可能大于0.5?那太低了啊,请问这该怎么进行进一步处理。或者之前哪有问题 u =gt<1U  
    =e?$M  
    不吝赐教
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    离线sansummer
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    只看该作者 1楼 发表于: 2011-06-21
    我又试了试,原来是得根据上面的结果不断修改公差,放松或者变紧,然后在做公差分析,不断提高蒙特卡罗的结果。但是比如就拿我这个来说,理想是达到30lp处>0.6,那么实际做蒙特卡罗公差分析时,百分之多少以上的MTF是合格的呢?
    离线sansummer
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    只看该作者 2楼 发表于: 2011-06-22
    90% >       0.20977951                 dRvin[R8  
    80% >       0.22748071                 \.e4.[%[2-  
    50% >       0.38667627                 dPjhq(8 zU  
    20% >       0.46553746                 ix Z)tNz  
    10% >       0.50064115 /vE]2Io  
    D&hqV)d4R  
    最后这个数值是MTF值呢,还是MTF的公差? *Zd84wRSj  
    A[UP"P~u/  
    也就是说,这到底是有90%的产品MTF大于0.20977951还是90%的产品的MTF变化量大于0.20977951???   =FW5Tkw0  
    Ul Mi.;/^  
    怎么没人啊,大家讨论讨论吗
    离线sansummer
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    只看该作者 3楼 发表于: 2011-06-23
    没有人啊???
    离线天地大同
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    只看该作者 4楼 发表于: 2011-06-23
    引用第2楼sansummer于2011-06-22 08:56发表的  : >rRf9wO1l  
    90% >       0.20977951                 k46gY7y,9  
    80% >       0.22748071                 b:B [3|  
    50% >       0.38667627                 dM|g`rr E  
    20% >       0.46553746                 G)+Ff5e0L[  
    10% >       0.50064115 jyjQzt >\  
    ....... )<LI%dQ:'l  
    LkaG[^tfN  
    (n=Aa;  
    这些数值都是MTF值
    离线天地大同
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    只看该作者 5楼 发表于: 2011-06-23
    Criterion           : Geometric MTF average S&T at 30.0000 cycles per mm   p)z-W(  
    Mode                : Sensitivities z"av|(?d  
    Sampling            : 2 KZ4zF  
    Nominal Criterion   : 0.54403234 (. H ]|  
    Test Wavelength     : 0.6328 {tmKCG  
    =f4< ({9  
    波长632.8nm 时 mtf 是 0.54403234  没达到0.6
    离线sansummer
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    只看该作者 6楼 发表于: 2011-06-24
    回 5楼(天地大同) 的帖子
    谢谢。您说的“波长632.8nm 时 mtf 是 0.54403234  没达到0.6”这是一个评价标准吧? _2; ^v`[  
    ~ ;XYwQ"  
    这个评价标准和我理想的设计结果的0.6有什么联系吗,另外这个 0.54403234  是这么来的?
    离线天地大同
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    只看该作者 7楼 发表于: 2011-06-24
    回 6楼(sansummer) 的帖子
    你试试把原来的系统波长改成632.8nm,看看Geometric MTF    30 per mm 的mtf值是不是0.54403234
    离线sansummer
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    只看该作者 8楼 发表于: 2011-06-24
    回 7楼(天地大同) 的帖子
    啊...这倒也是。换了波长的确可能有所变化。另外还有就是如果现在百分比太低,我是否应该考虑把最敏感的公差再紧一些,就会好了?
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    只看该作者 9楼 发表于: 2011-06-28
    回 8楼(sansummer) 的帖子
    恩,多多尝试